OEE and FMEA Analysis of Cutting Sewing Machine at PT. XYZ
Keywords:
Downtime, Overall Equipment Effectiveness (OEE), Six Big Losses, Failure Mode and Effect Anakysis (FMEA), Cutting Sewing MachineAbstract
This study examines the effectiveness of Cutting Sewing Machine 2 at PT. XYZ, a plastic sack manufacturer, over July-December 2025. The machine recorded the highest downtime among similar units at 7,670 minutes. A Total Productive Maintenance (TPM) approach was applied through Overall Equipment Effectiveness (OEE) calculation, Six Big Losses analysis, and Failure Mode and Effect Analysis (FMEA) to identify critical components. The average OEE was 63.82%, below the 85% world-class standard set by the Japan Institute of Plant Maintenance (JIPM). Reduce speed losses dominated at 91.32% of total time losses. Of 19 evaluated components, 9 were classified as critical under the 80% cumulative Pareto threshold; the looper recorded the highest Risk Priority Number (RPN = 256), followed by the hook (224) and needle bar (196). Recommendations include implementing Autonomous Maintenance and Planned Maintenance pillars to raise performance efficiency to 95% and quality rate to 99%, achieving the world-class OEE standard.
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Copyright (c) 2026 Latisha Aura Ilmanzani, Wiwin Widiasih
This work is licensed under a Creative Commons Attribution 4.0 International License.
