Welding Product Quality Improvement Using The Seven Tools Method

Abstract

PT. SRM is an organization that provides steel construction services. Welding is the most essential step in the production of construction materials. A significant number of defective welds is a factor that contributes to high production costs. The Seven tools technique is a tool that assists quality control and 5W+1H analysis in the development of plans to address existing product issues. This study's objective is to identify the types of defects, their underlying causes, and the steps taken to reduce the amount of defects in order to increase production cost efficiency. According to the results of the discussion, the total production was 13,309 units with 2,767 faults. The flaw with the highest percentage is the porosity defect, which is equal to 26.7%. Improvements include providing operator training to improve machine operating skills, periodically inspecting materials to maintain material quality, performing periodic machine repairs to prevent a decline in production quality, and compiling quality and accurate standard operating procedures for welding techniques.